Job Title: Mechanical Engineer IV

Job Description

Join our Manufacturing Systems Engineering Organization, where we deliver test software, test hardware, and test frameworks to enhance the speed and quality of satellite component testing. We collaborate with engineering and production teams to ensure reliability and repeatability in our test systems, improve throughput, and accelerate the transition. As a Senior Mechanical Engineer, you will bring your expertise in space-based and ground-based mechanical design and analysis, including electro-mechanical systems integration. This hands-on role requires a highly collaborative individual with superb technical and analytical capabilities to convert analytic trade studies into space-qualified payloads while meeting cross-discipline requirements. You will conduct or direct thermal and structural analyses to ensure proposed solutions meet customer goals, combining technical expertise, creativity, and practical manufacturing process knowledge.

Responsibilities

• Execute mechanical product designs from concept to production, including specification, design, prototyping, validation, and testing using CAD software.

• Collaborate with Operations, Manufacturing, Supply Chain, Quality organizations, and vendors to ensure smooth product launch and sustainment.

• Perform mechanical design and layout trade studies for satellite payloads, ground-based communication equipment, and test support hardware.

• Create detailed 2D and 3D models and technical drawings.

• Utilize CAM software to program and optimize manufacturing processes.

• Conduct design analysis and simulations to validate product performance.

• Facilitate cost trades for multiple parallel configurations for cost/manufacturability versus design uncertainty.

• Generate detailed designs via CAD systems and engineering drawings with appropriate geometric dimensioning and tolerancing (GDT).

• Deliver well-written documentation, reports, and presentations for technical design reviews and proposals.

• Design and support test campaigns for space hardware, both development and qualification/acceptance.

• Interact directly with customers to understand technical requirements and translate them into robust solutions backed by data and analysis.

Essential Skills

• Proficiency in CAD software (e.g., AutoCAD, SolidWorks, CATIA, Inventor).

• Experience with CAM software (e.g., Mastercam, NX CAM, Fusion 360).

• Knowledge of Geometric Dimensioning and Tolerancing (GDT).

• Understanding of manufacturing processes (machining, 3D printing, injection molding).

• Familiarity with finite element analysis (FEA) and computational fluid dynamics (CFD).

• BSME from an ABET-accredited university.

• 7 years of experience as a mechanical engineer and designer.

• 5 years of experience with structural engineering analysis methods and tools.

• 5 years using NX CAD for model and drawing creation.

• Experience managing multiple projects simultaneously, meeting deadlines and budget constraints.

• Coordination with suppliers, manufacturers, and other stakeholders.

• Documenting design processes, changes, and decisions.

• Use of engineering project management software (e.g., JIRA, Confluence, Agile tools).

• Experience designing mechanical assemblies with rapid prototype tooling and production tooling.

• Strong communication and writing skills.

Additional Skills & Qualifications

• Masters Degree in mechanical engineering, aerospace engineering, or equivalent.

• 5 years designing space-based electro-mechanical systems.

• Proficiency with SolidWorks Simulation or ANSYS Finite Element Analysis tools.

• Experience in the design and sustainment of complex mechanical products and equipment.

• Proficiency documenting designs in accordance with ANSI Y-14.5.

• Experience designing and debugging tooled cast, injection mold, forge, stamp, etc. components.

• Experience in electronics packaging, including PCBA mechanical design and plastic PCBA enclosures that comply with IEC IP54.

• Experience in automation and/or robotic design.

• Experience leading product enhancements that improve performance of existing products.

• Proficiency with Product Lifecycle Management (PLM) software and Engineering Change Orders (ECOs).

• Strong organizational skills and the ability to work well with teams.

• Desire and energy to work in a fast-paced, agile environment.

We reserve the right to pay above or below the posted wage based on factors unrelated to sex, race, or any other protected classification.

Eligibility requirements apply to some benefits and may depend on your job classification and length of employment. Benefits are subject to change and may be subject to specific elections, plan, or program terms. This temporary role may be eligible for the following:

• Medical, Dental & Vision

• 401(k)/Roth

• Basic/Supplemental Life & AD&D

• Short and long-term disability

• HSA & DCFSA

• Transportation benefits

• Employee Assistance Program

• Company Paid Time off or State Sick Leave

Pay and Benefits

The pay range for this position is $60.00 - $69.30/hr.

Eligibility requirements apply to some benefits and may depend on your job classification and length of employment. Benefits are subject to change and may be subject to specific elections, plan, or program terms. If eligible, the benefits available for this temporary role may include the following: • Medical, dental & vision• Critical Illness, Accident, and Hospital• 401(k) Retirement Plan – Pre-tax and Roth post-tax contributions available• Life Insurance (Voluntary Life & AD&D for the employee and dependents)• Short and long-term disability• Health Spending Account (HSA)• Transportation benefits• Employee Assistance Program• Time Off/Leave (PTO, Vacation or Sick Leave)

Workplace Type

This is a fully onsite position in Redmond,WA.

Application Deadline

This position is anticipated to close on Mar 21, 2025.

About Actalent

Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 30,000 consultants and more than 4,500 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500.

Diversity, Equity & Inclusion

At Actalent, diversity and inclusion are a bridge towards the equity and success of our people. DE&I are embedded into our culture through:

• Hiring diverse talent

• Maintaining an inclusive environment through persistent self-reflection

• Building a culture of care, engagement, and recognition with clear outcomes

• Ensuring growth opportunities for our people

The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.

If you would like to request a reasonable accommodation, such as the modification or adjustment of the job application process or interviewing process due to a disability, please email actalentaccommodation@actalentservices.com (%20actalentaccommodation@actalentservices.com) for other accommodation options.