Senior Process Engineer Cincinnati, OH, USA * Mason, OH, USA Req #1952 Tuesday, February 20, 2024 POSITION SUMMARY: The Senior Process Engineer is responsible for on-going production, validations, and continuous improvement of new and existing manufacturing processes. He/she contributes in a creative and collaborative way to achieve the company's goals of producing market leading products through positive patient outcomes. ESSENTIAL FUNCTIONS OF THE POSITION: Team member of projects involving design and manufacturing resources, both internal and external. Specific expectations include: Ownership of product assembly line technical performance. Support production with troubleshooting assembly line issues, resolution of non-conformances, completion of root cause investigations, and CAPA's Collaborate with cross-functional engineering team (quality, product development, regulatory) to address product line issues Responsible for communication of manufacturing and process issues to cross functional engineering team and suppliers, both verbally and in written documentation Review of proposed component tolerances and input to manufacturing capability Has knowledge of tolerance capabilities of machining, molding, casting, stamping, forming, grinding, etc. Understands GD&T and how to properly apply it to yield the desired fits between joining parts Review of proposed device assembly requirements and identification of Design for Assembly opportunities. Understanding of assembly and joining techniques including laser welding, ultrasonic welding, adhesive bonding, over-molding, soldering etc. Understand of error proofing, poke-yoke Working knowledge of Manual and Automated Assembly Systems and Technologies MANUFACTURING PROCESS KNOWLEDGE Knowledge of general manufacturing technologies (plastic injection molding, stamping, milling, turning, assembly methods, various fastening techniques) including low to medium volume manufacturing processes Work with outside suppliers to define, document, analyze and qualify their manufacturing processes Identify new vendors, processes, materials, and technologies that can be used to improve product quality and reduce product cost Identify and implement manufacturing and product-related cost reduction opportunities. Understand life cycle costs and cost benefit analysis. Apply continuous improvement methods to enhance yield, consistency, performance, capacity, etc. of equipment and processes Familiar with manufacturing efficiency strategies such as Lean, Six Sigma, 5S, Value Stream mapping, using SPC in resolving/improving productivity and efficiencies etc. Perform process capability assessments and establish methods to control process output. Working understanding of quality statistical models and metrics (confidence/reliability intervals, DOE, regression/trending, SPC, t-Tests, acceptance plans) Able to work in a controlled environment where gowning and strict adherence to clean room procedures are required TOOLING AND EQUIPMENT Able to define, communicate, and develop fixture concepts using internal and external resources. Able to incorporate the capabilities of typical production association into these concepts Work with designers and engineers in the design and development of manufacturing-related equipment and fixtures Define and track project tooling and equipment schedule and cost Responsible for proper installation of new equipment and setting up proper preventive maintenance and calibration plans Working knowledge of Manual and Automated Assembly Systems and Technologies, including both mechanical and control systems Experienced with mechanical equipment and gauges such as microscopes, soldering stations, ovens/furnaces, UV curing stations, Instron, calipers and other measurement gauges VERIFICATION AN