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Bechtel Corporation Control Systems Commissioning Engineer in Cape Canaveral, Florida

Requisition ID: 277521

  • Relocation Authorized: National - Family

  • Telework Type: Full-Time Office/Project

  • Work Location: Kennedy Space C

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Project Overview:

The ML2 Project is for design, build, and commissioning of a Mobile Launch (ML) platform for National Aeronautics and Space Administration (NASA), Located at Kennedy Space Center (KSC), Florida. The purpose of ML2 is to provide a launch platform for the Space Launch System (SLS), an advanced launch vehicle that will fill America's need for deep space missions. ML2 includes many different subsystems that must operate and fit within the constraints of the structure and provide physical interface with KSC launch site's ground control systems.

Job Summary:

In this role, you will coordinate and support completions certification activities and turnover/handover for a project, through construction, commissioning, and handover phases of the program. You will liaise with stakeholders to identify gaps in upcoming packages and focus on areas to support the completions effort. Your work will help ensure projects are completed on time and meet contractual requirements.

The Control Systems Commissioning Specialist will support NASA’s Mobile Launcher 2 (ML2) testing and commissioning program, supporting instrumentation and control system testing activities, coordinating joint testing activities from a temporary control room with Construction and the I&C Subcontractor and ensuring tests comply with the design verification requirements set by NASA. The CS specialist will report to the I&CS lead, however, be capable of planning and executing specific work scopes, be accountable for self, to adhering to all safety, quality, ethical, and contractual requirements and commitments. Both design and commissioning phase activities will be performed at Kennedy Space Center (KSC). #LI-EH1

Major Responsibilities:

Design Phase:

The CS Specialist will provide support for I&CS deliverables and development of commissioning plans, procedures, test matrixes, and temporary Allen Bradley PLC Configurations (including but not limited to basic I/O sequencing, Temporary Databases & HMI graphics, and ModbusTCP/IP address lists) for instrumentation and control system test activities. During the design phase of the project, principal responsibilities will include, but are not limited to, the following:

  • Perform revisions to existing scoped drawings, subcontract packages, site-specific test plans, procedures, and detailed schedules.

  • Prepare Advanced Work Packages (AWP), support digitization of Inspection & Test Records (ITPs) for Unifier and TeamWorks integration.

  • Prepare Test Matrices to support Instrument ITR assignments within TeamWorks / Completions database.

  • Support the balance of engineering design, through interface meetings, engineering & supplier design and procurement documentation reviews.

  • Assist with determining the temporary control room hardware and interface requirements, Spare Parts and support the development and expediting of required FMR’s.

  • Provide input to Engineering for system and equipment drawings, system testing and demonstration requirements matrices, 3-D model, vendor drawings and manuals, and other documentation.

  • Prepare detailed startup test plans, procedures, and work packages for assigned system commissioning activities, integrating all discipline activities into these plans and in close coordination with NASA/Comet engineering teams.

  • Prepare and / or support temporary Allen Bradley PLC configuration files and HMI templates to support subsystem commissioning scope via a dedicated temporary control room.

  • Prepare temporary Network equipment IP Address schemes and configuration files to support specific subsystem integrated commissioning activities.

  • Apply knowledge of NASA, industry, and regulatory standards and specifications for development of test plans and project-specific procedures.

  • Support design reviews and functional activities.

  • Travel to vendor facilities for inspections and testing.

  • Perform subsystem walkdowns and manage closeout of punch list items.

  • Prepare JHA’s and FLHA’s

  • Prepare work permits.

  • Support turnover package development (AWPs) and formal subsystem handover activities.

Commissioning Phase:

  • Perform ML2 I&CS testing, commissioning, and startup activities. This will require coordinating with NASA, Engineering, Construction, and other Commissioning disciplines to complete all required testing.

  • Prepare system testing and turnover documentation including scoped documents, test records, test procedures and other required documents.

  • Complete testing per Bechtel Corporate Standard Test and Commissioning Procedures (STCP) and Standard Work Process Procedures (SWPP), project-specific, and other procedures. Review and approve completed test records, data sheets, and procedures etc. to fully document testing activities performed by I/CS team, including subcontractors and technical advisors.

  • Coordinate with and provide direction to supplier Technical Advisors (TA) to complete commissioning of vendor supplied equipment. Monitor supplier TA activities to ensure proper time charging (i.e. ensure Bechtel is not charged for TA time spent addressing vendor issues). Plan work accordingly and control the expenditure of TA time to stay within the budget constraints for each PO; Report and document work activities on a daily basis, in accordance with applicable procedures.

  • Provide input and updates to the I&CS Lead to support project schedules, QURR, EVMS and other progress tracking tools.

  • Prepare required design change and non-conformance documents in accordance with Bechtel procedures as required to document as-built conditions and/or properly resolve deficiencies.

  • Supervise field manual craft as required to perform assigned tasks; monitor and control craft performance and be accountable for performance of the craft against the budget.

  • Participate in system turnover walkdowns for both Construction turnovers and Customer handovers; initiate, track and resolve punch list items for assigned areas of responsibility.

  • Perform startup and commissioning work in accordance with applicable project specific and corporate procedures and guidance.

  • Use well-developed interpersonal skills to interact closely and frequently with customer, operations, and maintenance personnel while maintaining a level of commercial awareness that does not create adverse exposure to the project’s financial and schedule positions.

  • Use Microsoft Word, Excel, Access and Bechtel Standard Applications (Setroute, Unifier, TeamWorks etc.) in the execution of work assignments.

  • Maintain and / or, develop Temporary Control room Allen Bradley PLC Configurations, Network switch configurations and associated Interfaces.

  • Develop ad hoc Allen Bradley PLC configuration files to support late FAT and / or localized subsystem interface testing outside of the temporary control room.

  • Perform other duties as directed in support of project activities.

  • Work hours as required, including shiftwork, overtime, nightshift weekends and holidays as necessary to support the project; Overtime will be limited to meet NASA policy.

  • Expected duration of assignment is approximately 1.5 year.

Education and Experience Requirements:

  • Requires bachelor's degree (or international equivalent) and 10-13 years of relevant experience or 14-17 years of relevant work experience​

  • A minimum 7 years of experience in testing, startup, and commissioning to include both instrumentation and controls systems equipment and system testing is required.

  • At least 5 years of experience in supervising and managing craft workers to perform commissioning activities.

  • Must be able to complete and pass a pre-employment drug screen, physical, and background check which includes verification of employment and education. Must be able to obtain a NASA badge for access to the Kennedy Space Center.

Required Knowledge, Skills, and Abilities:

  • In-depth knowledge in the areas of instrumentation and controls systems and knowledge of principles and practices related to sound design, testing, and operation.

  • Good knowledge of related safety, construction, and engineering practices and the economics involved.

  • Knowledge of industry and regulatory standards, safety requirements, and design criteria, specifically including energy isolation management (lock-out-tag-out) and NFPA-70E.

  • Skilled in standard software tools, including Excel, Word, and Access, to plan and track work progress.

  • Skilled in PLC configuration development using such programs as Rockwell RSLogics 5000.

  • Skilled in oral and written communication.

  • Previous NASA or aerospace I&CS commissioning and testing experience is an advantage. (Preferred)

  • Previous experience and knowledge of Bechtel Startup and Test procedures, programs, and processes. (Preferred)

  • Previous experience as a Bechtel I&C or Control System Startup/Commissioning specialist, scheduling and performing system testing and commissioning, and using automation tools such as Setroute and TeamWorks. (Preferred)

  • Previous experience in early planning of commissioning and testing scope to include startup system scoping, scheduling, and procedure writing. (Preferred)

  • Previous experience as lead/supervisor in Startup, Commissioning, and Testing. (Preferred)

  • Previous experience in planning a successful I&CS commissioning and testing program, in addition to executing the plan/program. (Preferred)

Total Rewards/Benefits:

For decades, Bechtel has worked to inspire the next generation of engineers and beyond! Because our teams face some of the world's toughest challenges, we offer robust benefits to ensure our people thrive. Whether it is advancing careers, delivering programs to enhance our culture, or providing time to recharge, Bechtel has the benefits to build a legacy of sustainable growth. Learn more at bechtel.com/total-rewards.

Diverse teams build the extraordinary:

As a global company, Bechtel has long been home to a vibrant multitude of nationalities, cultures, ethnicities, and life experiences. This diversity has made us a more trusted partner, more effective problem solvers and innovators, and a more attractive destination for leading talent.

We are committed to being a company where every colleague feels that they belong-where colleagues feel part of "One Team," respected and rewarded for what they bring, supported in pursuing their goals, invested in our values and purpose, and treated equitably. Click here to learn more about the people who power our legacy.

Bechtel is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity and expression, age, national origin, disability, citizenship status (except as authorized by law), protected veteran status, genetic information, and any other characteristic protected by federal, state or local law.

Bechtel employees are required to be vaccinated for COVID-19 or show proof of a negative test result prior to accessing Bechtel sites/facilities to the extent required by applicable law or by customer requirements.

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