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Kelly Services Process Engineer - Injection Molding in Butler, Wisconsin

Job Description:

We are seeking a dedicated and experienced Plastics Process Engineer to join our dynamic team at a leading provider of innovative medical device components and assemblies. This is an exciting hands-on opportunity to partner with site management and collaborate with manufacturing and project teams to oversee the implementation of new processes. The ideal candidate will be highly talented, results-oriented, and focused on production launches and variation reduction initiatives.

Key Responsibilities:

  • Process and Technical Support:

  • Demonstrate process engineering expertise in various molding techniques, including injection, compression/transfer molding, thermoplastic, liquid silicone rubber, and high consistency rubber.

  • Ensure that new products meet production readiness requirements with upfront input on Tooling, Installation Qualification (IQ), Operational Qualification (OQ), and Performance Qualification (PQ) or other as needed.

  • Process Development:

  • Develop and implement scientific molding principles to control processes based on key parameters.

  • Perform initial setups for new and supplied molds, converting best practices into documented instructions with visual aids for proper plumbing, tool function, and other considerations.

  • Document process optimizations and qualifications, communicating qualified process ranges using the Universal Process Sheet (UPS) and process monitoring tools.

  • Training and Documentation:

  • Develop training materials and train process and setup technicians.

  • Define, document, and train operators in standard work methods.

  • Employ problem-solving and continual improvement techniques to enhance process efficacy.

  • Process Improvement:

  • Evaluate and improve existing production jobs, achieving productivity gains in material, labor, and overhead on non-capable processes.

  • Identify waste and cost reduction opportunities, championing projects to completion, including improvements in production methods, equipment performance, and product quality.

  • Cross-Functional Collaboration:

  • Interface with production, tool room, engineering, and quality assurance teams to identify and resolve root causes of problems and meet plant objectives.

  • Provide tooling assessments to solve ongoing concerns, increase tool life, and reduce downtime due to tooling-related issues.

  • Support production by solving processing issues and performing setups as necessary to meet customer orders.

  • General Responsibilities:

  • Follow necessary operating procedures and instructions.

  • Maintain an understanding of ERP systems, databases, and bill-of-manufacture to ensure accurate and current information is available to all employees.

  • Perform other duties as assigned.

  • Work closely with production supervisors to coordinate setup processing priorities.

Qualifications:

  • Education:

  • Technical education in Plastics Engineering, Engineering, or Polymer Science.

  • Experience:

  • Experience applying a scientific approach to molding, with a strong background in various molding techniques.

  • Proven ability to set up and optimize molds, develop and document processes, and improve production efficiency.

  • Skills:

  • Strong problem-solving abilities and a proactive approach to continual improvement.

  • Excellent communication and training skills to effectively convey technical information.

  • Capable of working collaboratively with cross-functional teams to achieve common goals.

What We Offer:

  • Competitive salary and benefits package, including medical, dental, PTO, and holiday pay.

  • Opportunity for career growth and development within a family-owned company with a rich history of innovation in the medical device industry.

  • A collaborative and supportive work environment where your contributions make a significant impact.

As part of our promise to talent, Kelly supports those who work with us through a variety of benefits, perks, and work-related resources. Kelly offers eligible employees voluntary benefit plans including medical, dental, vision, telemedicine, term life, whole life, accident insurance, critical illness, a legal plan, and short-term disability. As a Kelly employee, you will have access to a retirement savings plan, service bonus and holiday pay plans (earn up to eight paid holidays per benefit year), and a transit spending account. In addition, employees are entitled to earn paid sick leave under the applicable state or local plan. Click here (https://www.mykelly.com/help-support-working-with-kelly-us/#Benefits) for more information on benefits and perks that may be available to you as a member of the Kelly Talent Community.

Why Kelly ® Engineering?

Your engineering skills are in demand, but how do you find the right fit? Easy. At Kelly Engineering, our team creates expert talent solutions to solve the world’s most critical challenges. We connect you with leading organizations where you can collaborate on innovative projects, work with cutting-edge technologies and accelerate your growth. Whether you prefer the variety and flexibility of short-term projects or are looking for a long-term opportunity, we’re here to guide you to the next step in your engineering career.

About Kelly

Work changes everything. And at Kelly, we’re obsessed with where it can take you. To us, it’s about more than simply accepting your next job opportunity. It’s the fuel that powers every next step of your life. It’s the ripple effect that changes and improves everything for your family, your community, and the world. Which is why, here at Kelly, we are dedicated to providing you with limitless opportunities to enrich your life—just ask the 300,000 people we employ each year.

Kelly Services is proud to be an Equal Employment Opportunity and Affirmative Action employer. We welcome, value, and embrace diversity at all levels and are committed to building a team that is inclusive of a variety of backgrounds, communities, perspectives, and abilities. At Kelly, we believe that the more inclusive we are, the better services we can provide. Requests for accommodation related to our application process can be directed to Kelly’s Human Resource Knowledge Center. Kelly complies with the requirements of California’s state and local Fair Chance laws. A conviction does not automatically bar individuals from employment. Kelly participates in E-Verify and will provide the federal government with your Form I-9 information to confirm that you are authorized to work in the U.S.

Kelly Services is proud to be an Equal Employment Opportunity and Affirmative Action employer. We welcome, value, and embrace diversity at all levels and are committed to building a team that is inclusive of a variety of backgrounds, communities, perspectives, and abilities. At Kelly, we believe that the more inclusive we are, the better services we can provide. Requests for accommodation related to our application process can be directed to Kelly’s Human Resource Knowledge Center. Kelly complies with the requirements of California’s state and local Fair Chance laws. A conviction does not automatically bar individuals from employment.

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